Advanced Control Systems 2 Roll Rubber Mixing Machine
16" Open Rubber Mixing Mill designed for efficient blending and mixing of rubber compounds with precision control and advanced features.
Core Mixing Functionality
This rubber mixing machine expertly blends rubber compounds, including raw rubber, additives, fillers, and other ingredients. Material is fed into the nip between two rotating rolls where shearing and compression actions promote uniform dispersion and distribution of all components throughout the mixture.
Advanced Control Features
- Variable Roll Speeds: Independent control of roll speeds enables precise adjustment of shear rate and residence time for optimal blending and dispersion across various rubber compound types.
- Temperature Control: Integrated heating and cooling systems maintain rubber material within desired temperature ranges. Heating enhances malleability for improved blending, while cooling protects heat-sensitive compounds and prevents excessive heat buildup.
- Customization Options: Available customizations include roll diameter selection, surface texture variations, roll material choices, plus optional pneumatic/hydraulic roll adjustments, automated batch feeding systems, and specialized discharge mechanisms.
Machine Construction & Components
Main assembly includes rollers, frame, bottom plate, distance adjustment device, transmission system, roller temperature adjustment device, safety systems, and lubrication systems.
Key Construction Features
- Rollers manufactured from alloy chilled cast iron with high hardness, exceptional wear resistance, and extended durability
- Roller internal cavities accommodate steam, cooling water, or heat transfer oil to precisely control working temperatures for specific process requirements
- Track gauge adjustment available in manual or electric configurations
- Roller bearing body lubrication compatible with both dry oil and thin oil systems
Product Reference Photos
Technical Specifications
| Model |
Roller (D × L) (mm) |
Front Roller Linear Speed (m/min) |
Speed Ratio |
Motor Power (KW) |
| XK-160 |
φ160 × 320 |
8.95 |
1:1.37 |
5.5 |
| XK-230 |
φ230 × 600 |
10.21 |
1:1.19 |
15 |
| XK-250 |
φ250 × 620 |
14.1 |
1:1.17 |
18.5 |
| XK-300 |
φ300 × 750 |
15.1 |
1:1.25 |
22 |
| XK-360 |
φ360 × 900 |
16.25 |
1:1.25 |
30 |
| XK-400 |
φ400 × 1000 |
18.65 |
1:1.27 |
37 |
| XK-450 |
φ450 × 1200 |
24.26 |
1:1.27 |
55 |
| XK-560 |
φ560×φ510×1530 |
27.72 |
1:1.2 |
90 |
| XK-550B |
φ550 × 1500 |
27.94 |
1:1.22 |
110 |
| XK-610 |
φ610 × 2000 |
28.42 |
1:1.17 |
160 |
| XK-660 |
φ660 × 2130 |
28.6 |
1:1.24 |
246 |
| XK-710 |
φ710 × 2200 |
30 |
1:1.09 |
280 |
